一种螺杆压缩机转子制造技术

技术编号:4929291 阅读:119 留言:0更新日期:2012-04-11 18:40
一种空气螺杆压缩机转子,其结构包括双边为非对称的阴、阳转子,它们的组成曲线为圆弧及其包络线,齿数比为6∶5,阴、阳转子之间具有间隙。其特征在于:以阴转子的中心点为坐标原点,阴阳转子之间的间隙为0.02-0.06mm,按其实际型线坐标制造的转子具有“曲面对曲面”、“大转子、低转速”的特点。本实用新型专利技术与已有技术相比,具有完全实现“曲面对曲面”密封,从而有助于形成流体动力润滑膜,降低通过接触带的横向泄漏,提高压缩机效率,改善转子的加工、检验性能;采用大转子、低转速设计思路后,可以降低噪声和振动,提高转子刚性,延长使用寿命,相对减小对加工精度、杂质和油碳化物敏感性的优点。(*该技术在2019年保护过期,可自由使用*)

【技术实现步骤摘要】

本技术涉及一种转子,尤其涉及一种空气螺杆压縮机转子。
技术介绍
螺杆压縮机中,转子的形状基本上决定了螺杆压縮机的性能,目前世界上已有的 有代表性的转子型线主要有德国某公司的型线,瑞典某公司的型线,以及台湾、日本等公 司的型线,这些型线选取不同的曲线及其组合,由于设计取向不同,应该说各有各的优缺 点。但是,现有技术存在的共同缺点是转子直径较小导致转速高,在实际应用中会出现噪 声、振动大、刚性不足,从而影响使用寿命。
技术实现思路
本技术的目的在于提供一种新型的空气螺杆压縮机转子,其设计取向是转 子间完全实现曲面对曲面的密封,不包含任何曲线对曲线的密封,有助于形成流体动 力润滑膜,降低通过接触带的横向泄漏,提高压縮机效率;改善转子的加工性能,便于采用 磨削法加工,也更容易检验;大转子、低转速,以降低噪声和振动,提高转子刚性,延长使用 寿命;对加工精度、杂质和油碳化物的敏感性小。为克服现有技术的上述不足,本技术 采用了如下技术方案该螺杆压縮机转子,包括阴转子、阳转子,阴、阳转子为双边非对称型 线,组成曲线为圆弧及其包络线,阴、阳转子的齿数比为6 : 5,阴、阳转子之间具有间隙,其 特征在于以阴转子的中心点为坐标原点,阴阳转子之间的间隙为0. 02-0. 06mm,其实际型 线坐标如下 阳转子 序号X 1 -121. 261902 2 -120. 830902 3 -120. 613503 4 -120. 064903 5 -119.509003 6 -118.945702 7 -118.375298 8 -117.797798 9 -117.213303 10 -116.621803 21 -108.221001 22 -107.407501 23 -106.586502 24 -105.758301Y序号XY113.36470011-115.903198118.424698113.82090012-115.175003119.021400114.04730213-114.437401119.606400114.60820014-113.690598120.179703115.16169715-112.934700120.740997115.70790116-112.170097121.290199116.24649817-111.396698121.827202116.77749618-110.614998122.351700117.30090319-109.824997122.863800117.81639920-109.026901123.363297123.84999855-70.923203133.261795124.32379956-69.583298133.254700124.78459957-68.239502133.225098125.23239958-66.892097133.17269925-104.923103125.66680159-65.541298133.09710726-104.081001126.08799760-64.187599132.99789427-103.232399126.49559861-62.831200132.87480228-102.377403126.88980162-61.472500132.72729529-101.516197127.27030263-60.111900132.55499330-100.649200127.63700164-58.749599132.35740731-99.776299127.98989965-57.386101132.13429332-98.898003128.32890366-56.021900131.88499533-98.014397128.65379367-54.657398131.60910034-97.125702128.96470668-53.293098131.30619835-96.232201129.26139869-51.929401130.97569336-95.334099129.54379370-50.566898130.61709637-94.114502129.90499971-49.206200130.22990438-92.882202130.25039772-47.847900129.81350739-91.642403130.57850673-46.492599129.36740140-90.395203130.88900874-45.140999128.89100641-89.140800131.18170275-43.793999128.38360642-87.879402131.45629976-42.452301127.84470443-86.611099131.71260177-41.116699127.27359844-85.336098131.95039478-39.788300126.66960145-84.054604132.16929679-38.468102126.03199846-82.766800132.36909580-37.157200125.36019947-81.472801132.54960681-35.856899124.65329748-80.172798132.71049582-34.568501123.91079749-78.866997132.85139583-33.293499123.13179850-77.555702132.97210784-32.661598122.72840151-76.238998133.07229685-32.033600122.31559852-74.917198133.15170386-31.409901121.89340253-73.590401133.21000787-30.790701121.46150254-72.259003133.24670488-30.176300121.01999789-29.566900120.568802123_4.620200103.27059990-28.668400119.884102124_4.152500103.19770191-27.834400119.231697125_3.683500103.13580392-26.338600118.020699126_3.213400103.08499993-25.040800116.927498127_2.742300103.04530394-23.907499115.941902128_2.270500103.01670195-22.910101115.052597129_1.798200102. 99939796-21.421200113.694504130_1.325800102.99320297-18.955799111.415100131_0.087200103.(98-18.140699110.6733021320.000000103.00000099-17.38500本文档来自技高网...

【技术保护点】
一种螺杆压缩机转子,包括阴转子(1)、阳转子(2),阴转子(1)和阳转子(2)为双边非对称转子型线,组成曲线为圆弧及其包络线,阴、阳转子的齿数比为6∶5,阴、阳转子之间具有间隙,其特征在于:以阴转子(1)的中心点为坐标原点,阴阳转子之间的间隙为0.02-0.06mm,其实际型线坐标如下:    阳转子    序号  X  Y  序号  X  Y    1  -121.261902  113.364700  29  -101.516197  127.270302    2  -46  -82.766800  132.369095    19  -109.824997  122.863800  47  -81.472801  132.549606    20  -109.026901  123.363297123.917099    198  40.923401  122.362801  215  44.955898  123.891296    199  41.076599  122.529297  216  45.217098  123.850304    200  41.304699  122.749100  217  45.474800  123.794296    201  41.548000  122.952003  218  45.728401  123.723396    202  41.693001  123.060303  219  45.977100  123.638000    203  41.917900  123.211800。48  -80.172798  132.710495    21  -108.221001  123.849998  49  -78.866997  132.851395    22  -107.407501  124.323799  50-77.555702  132.972107    23  -106.586502  124.784599  51  -76.238998  133.072296    24  -105.758301  125.232399  52-74.917198  133.151703    25  -104.923103  125.666801  53  -73.590401  133.210007    26  -104.081001...

【技术特征摘要】
一种螺杆压缩机转子,包括阴转子(1)、阳转子(2),阴转子(1)和阳转子(2)为双边非对称转子型线,组成曲线为圆弧及其包络线,阴、阳转子的齿数比为6∶5,阴、阳转子之间具有间隙,其特征在于以阴转子(1)的中心点为坐标原点,阴阳转子之间的间隙为0.02-0.06mm,其实际型线坐标如下阳转子序号 X Y 序号X Y1 -121.261902113.36470029 -101.516197 127.2703022 -120.830902113.82090030 -100.649200 127.6370013 -120.613503114.04730231 -99.776299127.9898994 -120.064903114.60820032 -98.898003128.3289035 -119.509003115.16169733 -98.014397128.6537936 -118.945702115.70790134 -97.125702128.9647067 -118.375298116.24649835 -96.232201129.2613988 -117.797798116.77749636 -95.334099129.5437939 -117.213303117.30090337 -94.114502129.90499910 -116.621803117.81639938 -92.882202130.25039711 -115.903198118.42469839 -91.642403130.57850612 -115.175003119.02140040 -90.395203130.88900813 -114.437401119.60640041 -89.140800131.18170214 -113.690598120.17970342 -87.879402131.45629915 -112.934700120.74099743 -86.611099131.71260116 -112.170097121.29019944 -85.336098131.95039417 -111.396698121.82720245 -84.054604132.16929618 -110.614998122.35170046 -82.766800132.36909519 -109.824997122.86380047 -81.472801132.54960620 -109.026901123.36329748 -80.172798132.71049521 -108.221001123.84999849 -78.866997132.85139522 -107.407501124.32379950 -77.555702132.97210723 -106.586502124.78459951 -76.238998133.07229624 -105.758301125.23239952 -74.917198133.15170325 -104.923103125.66680153 -73.590401133.21000726 -104.081001126.08799754 -72.259003133.24670427 -103.232399126.49559855 -70.923203133.26179528 -102.377403126.88980156 -69.583298133.25470057-68.239502133.22509891 -27.834400119.23169758-66.892097133.17269992 -26.338600118.02069959-65.541298133.09710793 -25.040800116.92749860-64.187599132.99789494 -23.907499115.94190261-62.831200132.87480295 -22.910101115.05259762-61.472500132.72729596 -21.421200113.69450463-60.111900132.55499397 -18.955799111.41510064-58.749599132.35740798 -18.140699110.67330265-57.386101132.13429399 -17.385000110.00039766-56.021900131.884995100-16.671801109.38340067-54.657398131.609100101-16.100800108.90480068-53.293098131.306198102-15.435000108.36699769-51.929401130.975693103-14.783400107.86350370-50.566898130.617096104-14.140400107.39060271-49.206200130.229904105-13.501600106.94519872-47.847900129.813507106-12.863800106.52549773-46.492599129.367401107-12.224500106.13009674-45.140999128.891006108-11.582100105.75830175-43.793999128.383606109-10.935200105.40950076-42.452301127.844704110-10.500900105.18959877-41.116699127.273598111-10.064200104.97979778-39.788300126.669601112-9.624800 104.78019779-38.468102126.031998113-9.182600 104.59079780-37.157200125.360199114-8.737700 104.41159881-35.856899124.653297115-8.290100 104.24259982-34.568501123.910797116-7.839700 104.08400083-33.293499123.131798117-7.386700 103.93579984-32.661598122.728401118-6.931100 103.79820385-32.033600122.315598119-6.473200 103.67120486-31.409901121.893402120-6.012900 103.55480287-30.790701121.461502121-5.550600 103.44920388-30.176300121.019997122-5.086300 103.35440189-29.566900120.568802123-4.620200 103.27059990-28.668400119.884102124-4.152500 103.197701125-3.683500 103.1358031596.206300 108.536201126-3.213400 103.0849991606.411400 109.217102127-2.742300 103.0453031616.718700 110.127998128-2.270500 103.0167011627.166500 111.302299129-1.798200 102.9993971637.797400 112.760002130-1.325800 102.9932021648.655800 114.506798131-0.087200 103.0000001659.786500 116.5356981320.000000103.00000016611.233000118.8290021331.067700102.99449916713.036600121.3603971341.338900102.99949616815.235600124.0961991351.609400103.02010316917.864599126.9970021361.878200103.05619817020.954100130.0182951372.144400103.10759717124.530199133.1116941382.407100103.17430117228.613800136.2248991392.665500103.25599717333.220699139.3034061402.918600103.35220317438.361599142.2901001413.165600103.46279917544.041302145.1264951423.405700103.58719617650.258801147.7530981433.638000103.72509817757.007500150.1096951443.861900103.87580117860.577499151.1676941454.076500104.03890217960.771599151.2205051464.281100104.21360018060.966499151.2704011474.475200104.39920018161.358299151.3618931484.744900104.69660218261.752602151.4422001494.909800104.90630318362.148998151.5112001505.062200105.12390118462.547199151.5688931515.201600105.34850318562.946899151.6152041525.327800105.57910218663.347698151.6501011535.440700105.81440018763.749401151.6734921545.540500106.05359618864.151604151.6853941555.627800106.29640218964.554001151.6858981565.704600106.54530319064.956200151.6748961575.775800106.81400319165.357903151.6524051586.071300108.04190119265.758797151.61850019366.158600 151.573105199 68.515503 151.06370519466.556999 151.516403200 68.898300 150.93989619566.953499 151.448303201 69.277496 150.80520619667.348000 151.368896202 69.652603 150.65980519767.739998 151.278305203 70.023499 150.50369319868.129303 151.176498204 70.344200 150.358...

【专利技术属性】
技术研发人员:邢子文江晓华惠登锋
申请(专利权)人:上海维尔泰克螺杆机械有限公司
类型:实用新型
国别省市:31[中国|上海]

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